Can the carbon brush be worn out? The frequency with which the carbon brushes need to be replaced depends on the frequency of use of the motor. This is why regular inspection of carbon brushes is so important. When the brushes begin to wear, you may be at risk of damaging the communicator ring. It is also important to observe damage or dust accumulation on the brush. When the bracket is damaged or dust accumulates, the brush will not be able to move freely. This can cause sparks and prevent the carbon brushes from being connected to the communicator.
Carbon brushes are basically the "things" that conduct electrical energy to the motor. It is actually conducted through the commutator of the motor, but since I don't care about it, I don't think you care. Don't worry about what the commutator is. No one knows, no one cares.
Carbon brushes can wear out. If they are not worn out, and constantly rubbing hard (no one cares) the commutator, the commutator will be damaged. This is a bad thing.
Therefore, the carbon brush is made of a softer material than the commutator. After years of wear and tear, they are only small pieces that need to be replaced because they will not energize the important (but we don't care) commutator.
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